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Technical Paper

Rollout Deceleration of Modern Passenger Vehicles

2012-04-16
2012-01-0616
Vehicle post-impact travel distances are often available to the accident reconstructionist. Energy dissipated after impact can be significant, and it is often necessary to account for this energy. The deceleration and energy dissipation experienced by a vehicle after a collision is dependent on many variables including tire rolling resistance, engine and drive-train resistance and aerodynamic drag. New technologies that significantly modify the traditional drive train, low rolling resistance tires, and new aerodynamic body designs affect vehicle deceleration, but associated data is not widely available. Roll-out tests were performed in which speed, acceleration and position measurements were made. Vehicles tested were equipped with hybrid (gasoline-electric) and standard engines, CVT (continuously variable transmission), manual and automatic transmissions, and two wheel and four-wheel drive.
Technical Paper

Use of Throw Distances of Pedestrians and Bicyclists as Part of a Scientific Accident Reconstruction Method

2004-03-08
2004-01-1216
Crash information, e.g. driving and impact speed, have to be determined from traces on the scene, as well as from examination of deformation patterns in order to assess the impact condition and the movement trajectories of the impacted body of bicyclists and pedestrians after car collision. Experts use the following information to calculate speed: Information on final position of vehicles, deformation pattern on vehicles, traces found on the road, such as braking and sliding marks, throw distances of pedestrians and cyclists and injury pattern, all these issues are given possibilities for reconstruction of the movement of the human body. While in car to car crashes the speed calculation is based on the momentum analysis and on energy balance hypothesis of classical physics, the calculation for pedestrian and bicycle accidents have to be based on traces only. The paper describes the possibilities of the use of throw distance as a reconstruction method.
Technical Paper

Passenger Vehicle Occupant Response to Low-Speed Impacts with a Tractor-Semitrailer

2011-04-12
2011-01-1125
Low-speed sideswipe collisions between tractor-semitrailers and passenger vehicles may result in large areas of visible damage to the passenger vehicle. However, due to the extended contact that occurs during these impacts, it is typical in these incidents for the crash pulse duration to be long and the vehicle accelerations to be correspondingly low. Research regarding the impact environment and resulting injury potential of the occupants during these types of impacts is limited. Five full-scale crash tests utilizing a tractor-semitrailer and a passenger car were conducted to explore the occupant responses during these types of collisions. The test vehicles included a van semitrailer pulled by a tractor and three identical mid-sized sedans. The occupants of the sedans included an instrumented Hybrid III 5th -percentile-male anthropomorphic test device (ATD) in the driver's seat and an un-instrumented Hybrid III 5th -percentile-female ATD in the left rear seat.
Journal Article

Occupant Kinematics and Loading in Low Speed Lateral Impacts

2019-04-02
2019-01-1027
Instrumented human subject and anthropomorphic test device (ATD) responses to low speed lateral impacts were investigated. A series of 12 lateral collisions at various impact angles were conducted, 6 near-side and 6 far-side, with each test using an ATD and one human subject. Two restrained female subjects were utilized, with one positioned in the driver seat and one in the left rear seat. Each subject was exposed to 3 near-side and 3 far-side impacts. The restrained ATD was utilized in both the driver and left rear seats, undergoing 3 near-side and 3 far-side impacts in each position. The vehicle center of gravity (CG) change in velocity (delta-V) ranged from 5.5 to 9.4 km/h (3.4 to 5.8 mph). Video analysis was used for quantification and comparison of the human and ATD motions and interactions with interior vehicle structures. Human head, thorax, and low back accelerations were analyzed. Peak human subject head resultant accelerations ranged from 0.9 to 36.8 g’s.
Technical Paper

Lumbar Spine Injuries in Rear Impacts of Different Severities

2013-04-08
2013-01-0221
Volunteer subject studies in low-speed rear impacts have shown that significant lumbar spine injuries are unlikely in such collisions. Anthropomorphic test devices (ATD) used in low to medium speed rear impact simulations have similarly revealed an unlikely mechanism to cause lumbar spine injuries. However, low back complaints after rear impacts are common in clinical practice. We attempt here to determine the incidence of lumbar spine injuries from actual field data which may provide an insight into the apparent paradox between experimental data and clinical practice. We examined the incidence of all spine injuries in the NASSCDS (National Automotive Sampling System - Crashworthiness Data System) database from 1993 to 2009. We limited the data to only look at rear-end crashes involving two vehicles.
Technical Paper

An Artificial Neural Network Model to Predict Tread Pattern-Related Tire Noise

2017-06-05
2017-01-1904
Tire-pavement interaction noise (TPIN) is a dominant source for passenger cars and trucks above 40 km/h and 70 km/h, respectively. TPIN is mainly generated from the interaction between the tire and the pavement. In this paper, twenty-two passenger car radial (PCR) tires of the same size (16 in. radius) but with different tread patterns were tested on a non-porous asphalt pavement. For each tire, the noise data were collected using an on-board sound intensity (OBSI) system at five speeds in the range from 45 to 65 mph (from 72 to 105 km/h). The OBSI system used an optical sensor to record a once-per-revolution signal to monitor the vehicle speed. This signal was also used to perform order tracking analysis to break down the total tire noise into two components: tread pattern-related noise and non-tread pattern-related noise.
Technical Paper

A Study of In-Service Truck Weights

2017-03-28
2017-01-1424
Collision reconstruction often involves calculations and computer simulations, which require an estimation of the weights of the involved vehicles. Although weight data is readily available for automobiles and light trucks, there is limited data for heavy vehicles, such as tractor-semitrailers, straight trucks, and the wide variety of trailers and combinations that may be encountered on North American roads. Although manufacturers always provide the gross vehicle weight ratings (GVWR) for these vehicles, tare weights are often more difficult to find, and in-service loading levels are often unknown. The resulting large uncertainty in the weight of a given truck can often affect reconstruction results. In Canada, the Ministry of Transportation of Ontario conducted a Commercial Vehicle Survey in 2012 that consisted of weight sampling over 45,000 heavy vehicles of various configurations.
Technical Paper

Electric Vehicle Battery Safety and Compliance

2023-04-11
2023-01-0597
Electric vehicles (EVs) and the development around them has been rapid in recent years. As the battery is the most essential component of an electric vehicle, a lot of research and analysis has been focused on ensuring safe and reliable performance of batteries. Considering the location, size, and operating conditions for EV batteries, they must be designed with an in-built safety infrastructure keeping in mind certain realistic scenarios such as fire exposure, mechanical vibration, collisions, over-charging, single cell failures, and others. In this paper, we discuss an overview of various EV battery failure mechanisms, present current safety and abuse testing methods and standards associated with such mechanisms and discuss the need for the development and implementation of additional testing standards to better characterize the safety performance of EV battery packs.
Technical Paper

Effective Utilization of Pt Catalyst in Three-Way Catalytic System by Employing Calcined Ceria with Alumina

2024-04-09
2024-01-2133
To satisfy the stringent regulations for exhaust gas emissions from gasoline-powered vehicles, large amounts of Rh and Pd have often been employed in three-way catalysts (TWCs) as the main active components. On the other hand, Pt-based TWCs are not often used in gasoline vehicles because Pt is readily sintered by its exhaust gases at approximately 1000 °C [1, 2]. In general, Pt-based TWCs must be located away from large thermal loads to maintain the active sites for gas purification. Based on this background, we previously reported that employing a small amount of CeO2 calcined at 1000 °C (cal-CeO2) in Pt-based TWCs was one of the most effective approaches for improving the catalytic activity without increasing the amount of Rh and Pd [3]. The effect of cal-CeO2 was attributed to the higher redox performance and Pt dispersion derived from the strong interactions between Ce and Pt.
Technical Paper

Development of Block Cycle Test Load for Structural Durability Validation of MacPherson Strut

2019-01-09
2019-26-0315
The MacPherson strut is a simple and common across all automotive’s front suspension of passenger cars. It is an independent suspension type, including a single suspension arm (spring and damper), an anti-roll bar and a lower arm. The MacPherson strut must have sufficient stiffness to support cornering force and fore/aft loads. Fatigue test of MacPherson strut suspension can be done in multiple ways. Most common method is laboratory testing/rig test. The objective of laboratory testing is to validate the MacPherson strut physically for all possible real-time events. Replicating all real-time events in lab environment is a challenging task. For many years this limitation was addressed through experience, however it has often led to either over or inferior design. The expected life span of automotive components like MacPherson strut varies considerably but it can be measurable in years/miles.
Journal Article

Measured Vehicle Inertial Parameters - NHTSA’s Data through August 2020

2021-04-06
2021-01-0970
This paper is the fourth printed listing of the National Highway Traffic Safety Administration’s (NHTSA) center-of-gravity (CG) location measurements. The previous papers contained data for 1024 vehicles. This paper includes data for 448 additional vehicles tested as part of NHTSA’s New Car Assessment Program (NCAP) for the years 2009 through year 2020. The NCAP involves only the CG location measurement; so the vehicles listed in this paper do not have inertial data.
Technical Paper

Influence of Tread Pattern on Tire/Road Noise

1984-09-01
841238
An indoor road-wheel facility at the Technical University of Gdańsk was used to study the noise emission from a variety of tires with different tread patterns. The tires were run both on a smooth steel drum and a drum covered by a replica road surface. All tread patterns were hand-cut to generate several families of simple treads with regular pitch for a systematic study of how groove design influences noise. Most of the observed, tread influenced phenomena could be explained by generation mechanisms such as radial vibrations induced by tread block impact, pocket air pumping and pipe resonances in the grooves. For instance, it was observed that, when speed increases, sooner or later the tread block impact frequency will coincide with the pipe resonance frequency and then generate excessive noise at that speed.
Technical Paper

Analysis of Dashcam Video for Determination of Vehicle Speed

2020-04-14
2020-01-0877
Using dashcam video footage to extract reliable vehicle speed data can be challenging when the only available image stream comes from a camera whose optical parameters are unknown. One means of overcoming such difficulties uses visible landmarks and features within the video frame whose dimensions can be independently measured. While good results have been obtained by others using a Total Station or LiDAR to physically measure locations for such purposes, this approach could prove difficult if a site of interest is inaccessible (e.g. on a busy highway that cannot be shut down) or if relevent features of the target location have changed (e.g. due to construction or even restriping of lanes lines). As an alternative to direct scene measurement, it is proposed that measurement of features visible in overhead satellite images be used to dimension relevant features visible in the video.
Technical Paper

Field Studies of Rollover Performance - Etudes sur Place du Comportement en Tonneaux - Praktische Untersuchungen über das Verhalten von Fahrzeugen beim Sich-Überschlagen

1970-02-01
700417
This paper outlines the characteristics of rollover accidents based on a representative sample of British cars and light vans. The data come from on-the-spot and follow up investigations of accidents conducted by Birmingham University and the Ford Motor Company in which damaged vehicles were examined and information from them correlated with injury data obtained from hospitals. Rollovers are either initiated by impact with another vehicle or are simple rolls, the incidence of other types of roll being low. Door opening rates are shown to be high, and the character of roof collapse, in terms of position and amount, is described. The sources of injury to occupants is discussed. Injury to the head or face occurred in 96% of injured occupants. Seat belts, when worn, prevent ejection but cannot offer complete immunity from injury in this type of accident. Some improvements in crash performance are outlined and a tentative testing procedure is mentioned.
Technical Paper

A Laboratory Technique for Assessing the Skin Abrasion Potential of Airbags

1993-03-01
930644
In recent investigations of airbag deployments, drivers h v c reported abrasions to the face, neck, and forearms due to deploying airbags, A study of the airbag design and deployments parameters affecting the incidence and severity of abrasions caused by driver-side airbags has led to the development of a laboratory test procedure to evaluate the potential of an airbag design m cause skin injury This report describes the procedure, which is based an static deployments of airbags into a cylindrical lest fixture. The target area is covered with a material that responds to abrasion-producing events in a manner related to human skin tolerance. Test results show excellent correlation with abrasion injuries produced by airbag deployments into the skin of human volunteers.
Technical Paper

Determination of Airbag Sensor Threshold Level by Graphic Method

1989-02-01
890193
When developing an airbag system with mechanical sensors, one of the important stages is to get satisfactory correlation between the sensor characteristics and the specific vehicle. This development stage requires control of both vehicle crashworthiness (including selection of sensor mount location) and airbag sensor characteristics. This stage is ordinarily performed through many iterations of a computer simulation which involves the dynamic structure of the sensor mechanism. A new graphic method is proposed in this paper to help in this simulation stage. This method can estimate the proper threshold level of the crash sensor. The airbag sensor mount location in the vehicle can be selected and the airbag sensor can be developed. The validity of the method has been verified by computer simulation as well as actual test results.
Technical Paper

Simulation Study on the Influence of Multi-Magnetic Particles on Oil Sensor Signals

2024-04-09
2024-01-2826
Engine operation produces particles that contaminate the lubricating oil and can damage the engine's internal components. This paper presents a model for a three-coil inductive metal particle sensor and verifies the rationality and accuracy of the model by simulating the motion of a single spherical iron particle passing through the sensor. On this basis, the simulation of coupling double particles with different sizes, distances, and shapes is carried out. The study explores the influence of particle motion on the sensor-induced signal under various conditions. The research shows that when two particles pass through the sensor, the induced voltage signal will produce superposition when the distance between the two particles is small. The peak value of the induced voltage is 1-2 times the peak value of the induced voltage of a single particle. As the distance increases, the peak value of the induced voltage initially decreases, then slowly increases, and finally stabilizes.
Technical Paper

Vehicle Design for Passenger Protection from High-Speed Rear-End Collisions

1968-02-01
680774
Scientific methodology and engineering techniques were applied to a series of three automobile rear-end collision experiments to provide data relating to seat, seat backrest, and head-restraint design. Five seat back heights and four seat back strength values were studied in connection with their practicality and relative protective features, when subjected to a 55 mph rear-end collision exposure. These research data provide a basic reference system of high-speed collision performance for seat designs with respect to occupant size and proximity to injury producing structures. Additionally, methodology, instrumentation, and related equipment required for post-crash fire studies were included in experiment 106, providing what is believed to be the first published data on the precise time-related events associated with collision-induced passenger car fires. Design revisions suggested by these findings are discussed.
Technical Paper

Hot Tensile Properties of Shielded Metal Arc Welded Similar and Dissimilar Joint of 9Cr-1Mo Steel and 304 Stainless Steel

2024-01-15
2024-01-5000
The recent demand for power generation capability has raised the operating temperature of the power plants in the range of 600°C. High operating temperature leads to material degradation or reduced lifespan of boilers, which necessitates the analysis of the high-temperature behavior of welded joints of power plant boilers for a long lifespan and improved efficiency. Gr91 martensitic and SS304 austenitic stainless steel are identified as the primary piping material for these boilers. The boiler piping involves similar weld joints (Gr91/Gr91 and SS304/SS304) and dissimilar weld joints (SS304/Gr91) known as transition joints. These joints are exposed to high temperatures for a long duration during their service and it is therefore necessary to evaluate the high-temperature behavior of these weld joints. The hot tensile test is a short-term high-temperature test that serves as a valuable tool for analyzing the high-temperature behavior of the welds.
Technical Paper

Proactive Battery Energy Management Using Navigation Information

2024-04-09
2024-01-2142
In this paper, a control strategy for state of charge (SOC) allocation using navigation data for Hybrid Electric Vehicle (HEV) propulsion systems is proposed. This algorithm dynamically defines and adjusts a SOC target as a function of distance travelled on-line, thereby enabling proactive management of the energy store in the battery. The proposed approach incorporates variances in road resistance and adheres to geolocation constraints, including ultra-low emission zones (uLEZ). The anticipated advantages are particularly pronounced during scenarios involving extensive medium-to-long journeys characterized by abrupt topological changes or the necessity for exclusive electric vehicle (EV) mode operation. This novel solution stands to significantly enhance both drivability and fuel economy outcomes.
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